The Challenge: Class 1 Division 2 Filling of Chemical Products into 5-Gallon Pails and Canisters
A chemical manufacturer approached HAVER & BOECKER seeking a compact chemical pail filling system capable of safely packaging multiple liquid chemical products into 5-gallon pails and canisters. In addition to flexibility, the customer required a solution that complied with Class 1 Division 2 safety requirements for operation in a classified environment.
The ideal system needed to provide accurate filling performance, accommodate different container formats, and support efficient product changeovers while maintaining a safe and clean filling process.
The Solution
Following the initial consultation, HAVER & BOECKER evaluated the customer’s production requirements through a site visit and analysis of the various liquid chemical products being packaged. By understanding the product characteristics, facility layout, and operational goals, our team was able to develop a solution tailored to the customer’s specific application.
The recommended solution was the ELEMENTRA® 14 Semi-Automatic Liquid Pail & Canister Filler, a versatile filling system designed to package liquid products into pails, canisters, and other containers with high accuracy and repeatability.
To meet the facility’s classified area requirements, this liquid pail filling system was supplied with a full stainless-steel construction, integrated gas hood for fume extraction, and a wiper ring with drip collection device. Together, these features help maintain a cleaner filling environment while supporting safe operation when packaging chemical products.
The ELEMENTRA® 14 also features an intuitive HMI that allows operators to easily manage product recipes, monitor batch fill weights and cycle times, and receive notifications when production targets have been achieved. This streamlined interface simplifies operation and provides greater visibility into the filling process.
Flexible Filling for Pails and Canisters
To accommodate various container sizes, the ELEMENTRA® 14 is equipped with base height adjustment, allowing the filling position to be optimized for both pails and canisters.
The machine is also programmed to fill below the product surface or directly below the bunghole based on the selected product recipe. This flexibility helps improve filling performance across a wide range of chemical products while minimizing splashing, foaming, and product loss.
Installation and Commissioning Support
To ensure a seamless startup, HAVER & BOECKER provided supervision of installation and commissioning. This support helped the customer quickly integrate the semi-automatic liquid filler into production while ensuring operators were prepared for day-to-day operation.